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headstock bearing replacement
Posted: Mon Jan 30, 2012 9:13 pm
by benny13
Hi lads, I'm have to replace the headstock bearings but I'm having a hell of a time trying to get out the top bearing race, there's no notch/slot to get a bar in a tip it out!
any tips?
cheers

Re: headstock bearing replacement
Posted: Mon Jan 30, 2012 9:25 pm
by Con Rod
there is a small notch at the bottom one but I am not ashamed to say I resorted to a dremmel, cut a notch out of the inner races and then pried them out
Bearing sizes are here if you need them:
http://www.trx850.com/phpBB_forum/viewt ... =37&t=7422
Re: headstock bearing replacement
Posted: Mon Jan 30, 2012 9:55 pm
by benny13
ah good man, cheers mate, that will help a lot!
cheers for the sizes too
Re: headstock bearing replacement
Posted: Tue Jan 31, 2012 12:46 am
by fung
another method is to add metal with a welder to the race thus giving you purchase for the drift.
cheers
fung

Re: headstock bearing replacement
Posted: Tue Jan 31, 2012 10:03 am
by cobbadiggabuddyblooo
anyone tried using a hydralic jack once the bottom one has been removed possibly using a socket the size close to the tube diameter and pressing this up to push it out... Just as an idea

Re: headstock bearing replacement
Posted: Tue Jan 31, 2012 10:06 am
by cobbadiggabuddyblooo
but then again I spose you would have to ratchet strap the frame to stop it pulling upwards

Re: headstock bearing replacement
Posted: Tue Jan 31, 2012 10:27 am
by alextrx850
Just what Fung said...a quick MIG weld on the bearing face both sides gives you a great purchase point ...
A pain in the arse that the Yamaha boffins didnt give a cut away like the lower race...
Not much else will work as good...
Otherwise you COULD heat the outer frame tube to expand the metal which will release the bearing race.. but you will bugger your paint, and youd have to have the frame upside down to let it fall out as you tap the outer.....
A quick MIG weld..
Re: headstock bearing replacement
Posted: Tue Jan 31, 2012 9:01 pm
by bagmaker
a little mig OR tig line
More to the point the cooling weld shrinks and takes the bearing shell with it making it easier to remove.
A hundredth of a millimetre means a lot here. After a couple of quick lines the bearing will often just fall or pop out.
Try not to get the paint hot on the frame
bagger
Re: headstock bearing replacement
Posted: Wed Feb 01, 2012 8:15 am
by cobbadiggabuddyblooo
thats great if you have a welder in your back pocket

Re: headstock bearing replacement
Posted: Wed Feb 01, 2012 9:29 am
by fung
fair enough
most D I Y places (bunnings , coastes hire etc) will hire out an arc welder, and that will do the job.
cheers
fung

Re: headstock bearing replacement
Posted: Wed Feb 01, 2012 11:33 am
by benny13
cheers for the replys lads, good thinking
I think when I have it out I might put a cut away so if myself or anyone has to changed them again it should be easier!
Re: headstock bearing replacement
Posted: Wed Feb 01, 2012 11:41 am
by alextrx850
cobbadiggabuddyblooo wrote:thats great if you have a welder in your back pocket

WHA...? if youve got a six pack....[stop looking at your stomach..!]
..ive got a MIG....

Re: headstock bearing replacement
Posted: Wed Feb 01, 2012 12:40 pm
by cobbadiggabuddyblooo
WOW those Russians will sell anything for money... stick that motor in the TRX

Re: headstock bearing replacement
Posted: Wed Feb 01, 2012 12:42 pm
by cobbadiggabuddyblooo
and it only cost you a six pack i'm guessing vodka... COOL
Re: headstock bearing replacement
Posted: Wed Feb 01, 2012 8:40 pm
by alextrx850
cobbadiggabuddyblooo wrote:WOW those Russians will sell anything for money... stick that motor in the TRX

Not that kind of MIG either...!
Sounded like it from my last video footage..heh heh