Leaking thermostat housing
Moderators: trixynut, Mincehead, dicky, phuk72, Jak, Kevtrx849
- ricr378
- TRX-Enthusiast
- Posts: 136
- Joined: Thu Jul 07, 2011 10:04 am
- Location: Canungra, Queensland
Leaking thermostat housing
I have noticed a bit of the green stuff on the engine and a closer inspection revealed what looks like a leak from the thermostat housing. Looking in the parts manual I see there is an O ring (part 93210-49046). Has anyone had a problem with the thermostat housing before? If so is it just a case of replacing the O ring?
Cheers, Rich
Cheers, Rich
- Con Rod
- Site Sponsor
- Posts: 1126
- Joined: Wed Nov 16, 2011 11:48 pm
- Location: Sydney, Australia
Re: Leaking thermostat housing
Yep I had the same problem. Took months to discover the actual cause, I was convinced it was where the water enters at the top of the head.
The O-ring is probably ok, the issue it deposits and corrosion build up.
I just dismantled it and cleaned it all up. A bit of sanding was required, then resembled it with some automotive silicone. That was 6 months ago and I have not had an issue since
The O-ring is probably ok, the issue it deposits and corrosion build up.
I just dismantled it and cleaned it all up. A bit of sanding was required, then resembled it with some automotive silicone. That was 6 months ago and I have not had an issue since
Paul
- Wombat
- Forum Marsupial
- Posts: 1092
- Joined: Fri Jan 07, 2005 10:50 am
- Location: Carlingford, Sydney, Australia
Re: Leaking thermostat housing
Yep, same here and same solution as Paul
Bob
Bob
"The fire is almost out......and there's nothing left to burn!"
- fung
- Site Sponsor
- Posts: 1604
- Joined: Mon Aug 23, 2010 2:00 am
- Location: Gold Coast. South East Queensland.
Re: Leaking thermostat housing
And a +1 from me with miss blackie.
Dismantle,clean and reassembled with a new o-ring and grey maxbond.

Dismantle,clean and reassembled with a new o-ring and grey maxbond.
I WOULD RATHER WEAR OUT THAN RUST
- ricr378
- TRX-Enthusiast
- Posts: 136
- Joined: Thu Jul 07, 2011 10:04 am
- Location: Canungra, Queensland
Re: Leaking thermostat housing
Well I know what I am doing this weekend then. Cheers guys.
-
cobbadiggabuddyblooo
- Site Sponsor
- Posts: 6809
- Joined: Thu Aug 28, 2008 9:19 am
- Location: Brisbane,Australia
Re: Leaking thermostat housing
Didnt you have some info on the thermostats, Fung and able to be sourced cheap at supercheap...????fung wrote:And a +1 from me with miss blackie.
Dismantle,clean and reassembled with a new o-ring and grey maxbond.
laughter is the best medicine
- fung
- Site Sponsor
- Posts: 1604
- Joined: Mon Aug 23, 2010 2:00 am
- Location: Gold Coast. South East Queensland.
Re: Leaking thermostat housing
Scratching his head, he says 'can't remember off the top of my. ...... 
Search my posts perhaps
Search my posts perhaps
I WOULD RATHER WEAR OUT THAN RUST
-
cobbadiggabuddyblooo
- Site Sponsor
- Posts: 6809
- Joined: Thu Aug 28, 2008 9:19 am
- Location: Brisbane,Australia
Re: Leaking thermostat housing
That's cool mate.. Figured if anyone is pulling it apart I can recall on the thread you had the thermostat opening temp as a reference when replacing.(maybe 82*c) May be worth the extra couple of dollars while apart to replace this too. I thing Mark was having issues with a thermostat and you commented on this.. ...
laughter is the best medicine