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DIY triple clamp scratch cover
Posted: Sat Apr 11, 2009 5:06 am
by davamb
Does your triple clamp look like crap from the keys scratching it? Mine did, so I decided to do something about it.
First I took a pic with a straightedge for scaling:

You can see all the scratches.
I then imported the pic into my CAD program and traced over the outline which produced this:

I then printed it off onto adhesive-backed paper and stuck that on to some adhesive-backed thin black plastic sheet that we use at work. This plastic is about 0.75mm thick, has a matte finish, is very tough and has a great adhesive. It's then off to the cutting board with a decent scalpel or hobby knife. Cut along the printed outline. Takes about 10 minutes and the more care you take, the better the end result:

I finished off the edges, removing any dags with P180 sandpaper - gently! Then clean the clamp with spirits of some kind - petrol, turps, metho, vodka - whatever you have lying around and let it flash off.
Remove the adhesive cover backing from the plastic and offer it up to the clamp. You only get one go at this, so make sure you get it lined up ok. Peel off the printed label and voila!

What an improvement.
I've got another 2 already stuck down, all it needs is the ten minutes of your time with the scalpel. I'll post them to the first 2 that want them - just PM me your mailing details. If anyone wants the CAD model in DXF or DWG, just let me know and I'll email to you.
edit: deleted reference to free TCAD.
Re: DIY triple clamp scratch cover
Posted: Sat Apr 11, 2009 7:51 am
by Wombat
Dave, what's the link for TCAD?
Bob
Re: DIY triple clamp scratch cover
Posted: Sat Apr 11, 2009 9:23 am
by davamb
Hi Bob,
well danged if I can find it! I remember getting mine from IMSI a couple of years ago and you could download a free unrestricted version. Maybe they no longer permit this. Couldn't find any reference to V7 on turbocad.com or turbocad.com.au, so looks like I'm mistaken.
We run 2 seats of TCAD 15 pro (or is it deluxe) at work and I reckon it's pretty good value for money. You might find a cheap copy of an earlier suite at a software disposal sale.
Sorry about that.
Re: DIY triple clamp scratch cover
Posted: Sat Apr 11, 2009 10:57 am
by philk
Lol , I ve been after a cheap reasonable cad programme for a while now.
I was originally trained on Autocad but its way too expensive, and i would only be using it for personal use
Here's the site for Turbo cad
http://www.turbocad.co.uk
V15 is only £78 bargain if you ask me, if it does what they claim
Im downloading the trial first as i want to make sure it does fully what i expect.
Then ill do some drawings for planning permission etc to test.
Re: DIY triple clamp scratch cover
Posted: Sun Apr 12, 2009 3:59 am
by Wombat
What about something like SketchUp?
Bob
Re: DIY triple clamp scratch cover
Posted: Sun Apr 12, 2009 4:16 am
by cobbadiggabuddyblooo
Wouldn't be easier just to place the paper with a bit of blue tack to hold it in place, on top of the tripple tree and stick a pin hole thro each corner or at each point needed then just lift it off. Join the dots with a ruler and cut it..
Save a lot of dickin around on the computer...
Re: DIY triple clamp scratch cover
Posted: Sun Apr 12, 2009 6:48 am
by devlin
I cough cough have cough a coucrackedgh version of 2007 cough AutocoughCAD if anyone cough wants a cough copy.

Re: DIY triple clamp scratch cover
Posted: Sun Apr 12, 2009 7:59 am
by davamb
This is a great discussion about CAD packages guys, free, legal or otherwise, and does it really matter how I made the stick-ons other than the method I used (which allows me to reproduce it as required), but back to my original question:
I've got another 2 already stuck down, all it needs is the ten minutes of your time with the scalpel. I'll post them to the first 2 that want them - just PM me your mailing details.
No cost, but no takers. Weird.
Re: DIY triple clamp scratch cover
Posted: Sun Apr 12, 2009 9:38 am
by cobbadiggabuddyblooo
got any in silver..

Re: DIY triple clamp scratch cover
Posted: Sun Apr 12, 2009 9:50 am
by davamb
cobbadiggabuddyblooo wrote:got any in silver..

Aaaaaaaaaaaaaaaaaaaaaaaaargh!
Re: DIY triple clamp scratch cover
Posted: Sun Apr 12, 2009 10:16 am
by cobbadiggabuddyblooo
Will pm you my adress and if theres one left I'll take one thanks mate... much appreciated..

Re: DIY triple clamp scratch cover
Posted: Sun Apr 12, 2009 10:34 am
by Corners R Us
davamb wrote:I've got another 2 already stuck down, all it needs is the ten minutes of your time with the scalpel. I'll post them to the first 2 that want them - just PM me your mailing details.
No cost, but no takers. Weird.
Exactly what I'm after but I'm in the UK or I'dve snapped your hand off! Arrrrrrrrrrrrrrrrrgh indeed!
Out with the sticky backed plastic and card template for me.....
Corners
Re: DIY triple clamp scratch cover
Posted: Sun Apr 12, 2009 10:51 am
by lars
I just used some 1200 wet sanding paper and command cleaner:
Before
IMG_2239-Edit.JPG
After
IMG_2682-Edit-2.jpg
Re: DIY triple clamp scratch cover
Posted: Sun Apr 12, 2009 10:56 am
by cobbadiggabuddyblooo
Now why not once you have the finish with the 1200 wet n dry.. utilise a clear laminate plastic type jobbie stuff maybe to cover over it instead of the matt black????

Re: DIY triple clamp scratch cover
Posted: Mon Apr 13, 2009 9:23 am
by Red Rex
Davamb .... Don't it just p*ss ya off
You come up with a good idea, you go to all that trouble, you offer free advice and even free samples
.... and all the others just rubbish it
Well 10/10 to you mate ... Now if you're thinking of 'inventing' a DIY pillion seat cowl, can I put my name up for the free sample
