FCR41 questions

Please share your secrets! What mods have you made to your TRX?

Moderators: trixynut, Mincehead, dicky, phuk72, Jak, Kevtrx849

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thch
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FCR41 questions

Post by thch » Tue Sep 07, 2010 4:01 pm

Hi.
I'm quite new to this forum, although I've been a TRX owner for almost 2 years.
I hope some of you can offer me some advice:
I have a fairly standard TRX with a couple of Shark carbon exhausts (loud!) and a K&N airfilter in the original airfilter box. The bike is trimmed quite ok: it delivers 80.5 HP at the rear wheel.
I've been reading lots and lots of posts and have come to the conclusion that the best/easiest way to gain some horsepower is to replace the Mikuni's with a set of FCR41's. I was just about to buy a complete engine from Germany with a 870 ccm kit, but it was too much hassle and I think it was too expensive compared to how many extra HP it would give.
I've almost also bought Kayla's FCR41's, but she sold them just before I had a chance to transfer the money - bummer :-)

I have decided to buy a new set, since it is almost impossible to find some second hand. (Unless one of you would be so kind to sell me yours?)

My questions are:
What do I replace the thick oil breather pipe with?
What air filters are the best (availability in the UK/Germany?) K&N cone filters or ramair foam filters?
With my setup, what would be the best main jet for starters?
Does one buy a complete set of main jets for the fine tuning, or does the FCR's work out of the box (considering the missing airbox and freeflow exhaust)

I plan to buy the carbs from BR Special Tuning in the UK as they have them in stock. Is this a reliable company?

Best regards Thomas, Denmark.

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trixynut
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Re: FCR41 questions

Post by trixynut » Tue Sep 07, 2010 4:31 pm

http://www.motorcycle-exhausts.co.uk/pr ... ts_id=3987

Cost £661.09

Plus £100 for two filters and adapters

:shock: :shock:

http://www.motorcycle-exhausts.co.uk/pr ... ts_id=4029

Or £795.97 for the 'full kit'

:shock: :shock: :shock:

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Mincehead
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Re: FCR41 questions

Post by Mincehead » Tue Sep 07, 2010 4:41 pm

Ok, I`ll answer your questions in the same order that you posted them in.

The Cam cover breather can either be `vented` to atmosphere via a filter to stop any ingress of grit etc,(like mine) or it can be re-routed and fed into the filter.Assuming you`ll be using a RamAir type foam filter.

The Ramair filters (MS types):

http://ramair-filters.com/motorbike/fra ... rbike.html

Are possibly the best you can get, easily washed out and re-siliconed too.I`m using two seperate pods but am considering linking them via a corrugated hose in an attempt to create less chatter from the flatslides at tickover.
An experiment more than anything else to be honest.

The folk you`re buying them from, (if they`re worth their salt/any good) should provide them jetted to suit although obviously that`s simply a start point and a dyno is really best to get the fuelling spot on.

They`ll work out of the box but as I say you`ll definately need some dyno time too.
By the way, you`ll need new throttle cables too, don`t forget that.Oh and are you keeping the TPS (throttle position sensor)? If so you`ll need them to be equipped accordingly.
BR Special tuning? Their site looks good:

http://www.motorcycle-exhausts.co.uk/pr ... ts_id=4029

Damn good price that but watch the inlet stub lengths they come supplied with, I had to get some blanks from Allens:

http://www.allensperformance.co.uk/

Then turn mine up to suit my requirements.
The ones that were with my FCR`s were too short, the body of the carb would foul the oil filler neck.There are many threads on here about FCR`s just use the search facilities and start learning. :wink:
I had my old girl on a dyno at the weekend,(freebie run at a bike rally I attended) she`s now making 88.1 bhp so she`s dropped off a little over a year or so but not too bad for a 96`er, one of the first actually.
Totally stock bore, cams and just matching of inlet diameters done to the motor.You can expect another 8 to 11 bhp from fitting the FCR`s.
LOUD PIPES SAVE LIVES

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thch
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Re: FCR41 questions

Post by thch » Tue Sep 21, 2010 5:17 pm

Thanks for the reply - sorry for not answering sooner. Looks like the board has been down for almost 2 weeks....
I've been looking some more around different sites and had a chat with Allens performance. He recommends the Mikuni TDMR40 carbs instead of the FCR's - says that they're much better quality.
I had an offer for a set of second hand FCR's at about 450 quid but have decided to go for the Mikuni's from Kedo in Germany. They are selling a complete set (incl. TPS and cables) for something like 800 quid. Expensive, yes, but I want the best for my bike :-)
(If you think about the registration fees on bikes in Denmark, the price isn't so alarming...)

Has anyone in here had any experience with the Mikuni's ?

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